2-16mm Bending Plate Thickness Cnc Angle Metal Heat And Bend Machine 3 CNC Axis

2-16mm Bending Plate Thickness Cnc Angle Metal Heat And Bend Machine 3 CNC Axis

 
Product Introduction:

The CNC Thermal Bending Machine is meticulously engineered and comprehensively factory-tested to ensure precise bending of angle steel profiles and flat metal plates. It is specifically designed to meet the rigorous production requirements of industries such as structural steel fabrication, mechanical component manufacturing, and architectural metalwork. Delivering outstanding forming accuracy and consistent operational reliability, the system ensures that bent angle steel and metal panels conform to strict dimensional and structural standards, supporting smooth and efficient progression in subsequent downstream manufacturing processes.
 
Product parameters:

Product Features:

1. The system is equipped with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and an intuitive touchscreen interface, facilitating efficient data input and real-time monitoring of operational parameters. This configuration ensures smooth and user-friendly operation for routine workflows.

2. The machine employs advanced intelligent ultrasonic frequency induction heating technology—an innovative approach that enhances production efficiency, lowers manufacturing costs, and fully complies with environmental protection standards and regulations.

3. As a fully integrated solution, this equipment eliminates the need for additional tools or mold adjustments, thereby streamlining and optimizing the overall production process setup.

4. Utilizing Computerized Numerical Control (CNC) technology, this system achieves precise bending of workpieces, consistently maintaining high product quality standards while enhancing overall production efficiency.

5. The equipment is equipped with a self-contained hydraulic system integrated with an electrical control unit—an advanced configuration that delivers intuitive, user-friendly operation, ensures safe and reliable performance, and meets the demands of high-volume manufacturing.

6. The cold-pressing process is suitable for angle steel components with dimensions up to L100×L100×10 mm, provided that the bending angle does not exceed 5 degrees.

7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, while the thermal processing cycle is approximately 120 seconds per unit, depending on the material grade and component dimensions. Fabrication commences only once the heating temperature reaches 800°C (red-hot stage), with precise process parameters determined according to the material type and the required bending angle tolerances.

8. During the thermal treatment stage, once the process parameters are established, operators can initiate the cycle by pressing the start button or using the foot pedal, commencing the fully automated operation sequence. This sequence follows a predefined workflow, including feeding the workpiece into the heating zone, applying thermal energy, retracting the heating elements upon completion, clamping and compressing the workpiece, raising the ram, and finally unloading and retrieving the processed component.

9. In the combined thermal processing and cold-pressing mode, once the process parameters are configured, cold-pressing operations can begin immediately. The pressure ram does not need to return to its home position; instead, the lower pressing die is elevated to provide a 100 mm clearance, allowing for convenient workpiece removal. This optimized operational sequence significantly improves overall process efficiency.

These test samples, manufactured using the angle steel punching, cutting, and marking equipment, adhere to the standard specifications and processing parameters commonly applied in the angle steel tower industry. They provide users with a direct method to assess the machine’s processing quality, accuracy, and craftsmanship—key performance indicators that demonstrate the equipment’s capability to meet the rigorous operational requirements of angle steel tower production.

In the construction of ultra-high voltage (UHV) transmission lines, where towers are exposed to extreme weather conditions and substantial structural loads, this equipment serves a vital role in processing the angle steel components that form the primary load-bearing framework of the towers. It consistently executes drilling and stamping operations on the angle steel utilized in tower bodies, cross-arms, and other key structural elements, ensuring precise dimensional accuracy and superior structural integrity. This process strengthens the overall durability of the transmission towers, which is critical for the reliable and continuous operation of UHV power transmission systems.