Model PHD4080 CNC Flange Metal Sheet Drilling Machine For Steel Structure And Boiler Applications
Product Introduction:
This cnc gantry drilling machine is mainly used for processing tube sheets, flanges, bearings, heat exchangers and other products in the fields of petrochemical, nuclear power, wind power, boilers, steel structures, etc. It can use carbide drill bits for high-speed drilling with internal cooling, or use high-speed twist drill bits for drilling with external cooling. It has functions such as drilling, chamfering, tapping, milling, and boring. It is also equipped with an automatic right-angle head (optional) for side drilling, tapping, and milling.
Product configuration:
| Model |
PHD4080 |
| Workpiece size |
LxW (mm) |
4000x8000 |
| T-slot width of Workbench (mm) |
28 |
| Drilling power head |
Qty. |
1 or 2 |
| Spindle taper |
BT50 |
| Max. drilling diameter (mm) |
Φ90 |
| Max. thickness (mm) |
≤300 |
| Tapping diameter |
M3-M36 |
| Spindle speed (r/min) |
30~3000 |
| Servo spindle motor power (kW) |
22/30/37 |
| Lateral movement of power head (X axis) |
Max. horizontal stroke (mm) |
4000 |
| Lateral movement speed (r/min) |
0~6 |
| Servo motor power for lateral movement (kW) |
3.6 |
| Gantry longitudinal movement (Y axis) |
Max. feed stroke (mm) |
8000 |
| Feed moving speed (m/min) |
0~6 |
| Feed servo motor power (kW) |
3.6/5.5 |
| Vertical ram feed motion (Z axis) |
Max. stroke (mm) |
1400 |
| Moving speed (m/min) |
0~4 |
| Servo motor power (kW) |
3.6 |
| Three-axis positioning accuracy |
X/Y/Z/A/B/C (mm) |
±0.015/1000 |
| Three-axis repeat positioning accuracy |
X/Y/Z/A/B/C (mm) |
±0.01/1000 |
| Electrical system |
CNC system |
SIEMENS/ FAGOR/ KND/ GSK |
| Tool changer |
Disc type (Optional) |
24 tool positions |
| Overall size |
LxWxH (m) |
13x6.9x6.2 |
Product features
1. The flange drilling machine consists of bed, longitudinal slide, gantry, transverse slide, vertical feed unit, drilling and milling power head, workbench, cooling system, automatic chip removal system, automatic lubrication system, pneumatic system, electrical system, etc.
2. The cnc plate drilling machine's servo sliding drilling power head has the function of drilling, reaming, tapping, chamfering and milling groove. It can work together or independently. The drilling spindle adopts Taiwan precision spindle (internal cooling), spindle taper hole BT50, with butterfly spring automatic broaching mechanism, which can be equipped with drill bit or milling cutter through connecting rod, hydraulic cylinder loosening tool, and it is very convenient to replace the tool.
3. The high speed cnc drilling machine body is equipped with high precision linear guide, moving mobility. AC servo motor is used to drive synchronous belt and precision ball screw pairs. Ensure high accuracy.
4. The cnc drilling machine body and gantry are made of casting or high-quality steel plate welding. They are annealed at high temperature before processing, annealed again after semi-finishing to eliminate stress, and then finished to ensure stable accuracy.
5. There plate drilling machine are several horizontal T slot on the worktable for clamping fixture and plate. Optional four-jaw self-centering chuck clamping device greatly improves the production efficiency of batch parts.
6. Adopt German Siemens CNC system, Spanish FAGOR CNC system or Chinese KND system, drilling coordinates can be directly converted between CAD and CAM, facilitating programming, storage, display, and communication. The user interface features error compensation, automatic alarms, and human-computer interaction. Workpiece hole locations can be input via keyboard, USB, network, or CAD graphics, automatically generating machining programs. Pre-drilling preview and inspection capabilities ensure user-friendly operation.
7. It is equipped with a photoelectric edge finder, which can easily and quickly locate the position of the workpiece. Additionally, optional 24T disc tool magazines or linear tool magazines significantly improve machining efficiency.
8. It is equipped with an automatic chip conveyor and an automatic lubrication device. The cooling system is equipped with a high-pressure internal cooling pump and a low-pressure external cooling pump. It can adopt internal cooling or external cooling.
The CNC gantry plate cutting machine is a robust industrial solution, meticulously engineered for the precise machining of plate-shaped components and structural parts. This equipment is specifically tailored to handle workpieces such as flanges, discs, rings, and flat plates, with the essential requirement that the thickness of these materials remains within the machine's specified effective machining range.
In steel structure manufacturing plants, this plate drilling machine executes precise drilling and milling operations on structural plates and connecting components, providing a solid foundation for the reliable assembly of steel frameworks. In the wind energy sector, it delivers high-precision machining for wind turbine towers and flanges—vital processes that ensure these components can withstand challenging environmental conditions (e.g., high winds, temperature fluctuations). For bridge construction projects, the equipment processes bridge girders and supports, ensuring the development of stable and durable connections capable of withstanding dynamic loads throughout the bridge's long-term service life.
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